Carbon Fiber Hard Hat vs Plastic Hat (The Definitive Guides)

Last Updated on July 6, 2020 by Fahad

Are you looking for the best and definitive information about carbon fiber hard hat vs plastic hat? You will hardly see a worker or Labour without a hat when they are working. Hats are commonly used in several occupations for safety reasons. 

As the main reason is safety when buying a hat safety should be the main concern. You will be finding various types of hats in the market. If you are confused about the materials of the hat then this article will help you. 

Below we will talk about carbon fiber hats vs plastic hats for making you clear about the difference between these two. Comparing these two types you can understand which one could be better for you in which condition.

Best Definitive Guide About Carbon Fiber Hard Hat vs Plastic Hat

Carbon fiber and plastic hard hat

Before we jump into the details of Carbon fiber hard hats vs plastic hats we have to know what carbon fiber and plastic are.

Carbon fiber is also known as graphite fiber. It is produced from carbon atoms. Carbon fibers are widely used combining with other materials. It is very stiff and strong yet lightweight.

Furthermore, it is heat and chemical resistant.  Plastics are mainly polymers. It can be shaped in various ways. Plastics are also used in various ways combining with other materials. 

So, the use of plastic is higher than carbon fiber because plastic is less expensive. But if we compare, carbon fiber is better than plastic in every way. Carbon fiber is suitable for every use more than plastic. 

Carbon fiber hard hat 

Carbon fiber hats are commonly used in every workplace where you need safety for your body.

To protect your head from any unexpected falling objects in your workplace 

Carbon fiber hard hats are the best option. The material is very strong like steel. 

Furthermore, it has high stiffness but the weight is very light. So wearing carbon fiber hats you will not feel any extra weight in your body and you can work normally. 

These hats come in different sizes and colors. Depending on your preference you can choose any from those. Carbon fiber hats are a little bit expensive than plastic hats. 

But when it comes to your safety you should not think about the costing. Your safety is more than your money. And if you buy it once it will last for a very long time. Manufacturers say a good quality

A carbon-fiber hat can be used for 5 years. And if the hat goes under extreme conditions then it may last for 3-4years but not less than that. Carbon fiber hats will protect your head from everything. 

Whether you are an ironworker, electrical contractor or industrial person carbon fiber hat is always the best option. When it comes to safety issues companies or industries that have no budget issue blindly chooses carbon fiber over plastic.

Plastic hats

Plastic hats are also used for protection and safety. These are available in the market in many colors and variations. These hats can be found in good qualities and made of thin plastic. Plastic hats are used widely in construction places as it gives safety to the workers. 

These hats are budget-friendly. If plastic hats do not go through extreme conditions it can be used for 2years. 

But plastic hats do not have the ability to go through too extreme conditions. They can break after one or two accidents. 

So it is suggested after it breaks one should not use that hat anymore and buy a new one. 

Even though in construction places plastic hats are not suitable they use it because the price is less than carbon hard hats. 

So, this can cause harm to the workers if any big object falls. So it is highly suggested to avoid plastic hats in industrial and construction places. 

Carbon hard hats vs plastic which one is better? 

Carbon hard hats are better than plastic hats if you are working in a place that requires high safety. For example construction works, industrial places.

As you can not see above your head you can not know if something is falling. Carbon fiber has high strength and it is chemical resistant. 

Besides that, it is temperature tolerant and has a low thermal expansion. Which means Carbon fiber is suitable for every type of condition and situation. 

This is why carbon hard hats are more preferable than plastic hats at these sites. No matter where you work it will give you maximum safety.

Plastic hats are good too but for normal safety purposes. It will save your head but if something big and heavy falls it cannot take that load. And it can cause you damage. 

But plastics are not temperature tolerant and have high thermal expansion. So you can not use plastic in every type of situation. Plastic hats can be used for kids’ safety purposes.

If your kid plays cricket, football or does cycling it can give safety to their head. In this case, plastic hats are better than carbon hard hats. 

Because the safety they require can be easily handled by plastic hats. Depending on your situation you should choose the hat type. Only then you will be able to get the best output from that hat. 

But when it comes carbon fiber hard hats vs plastic hats people always suggest carbon fiber hard hats. But if the place where you work is not risky enough then why should you waste money for Carbon fiber hats! 


No matter what you do you need to ensure your safety very strictly. Hats are one important thing for your safety so do not skip using a hat. People who work in industrial areas are recommended to use a hat strictly. You can buy one from anywhere and there are many options in different price ranges. You can search online and go through the reviews and compare products if you are getting confused while choosing one. 

Hope this article helped you to know the difference between carbon fiber hard hats and plastic hats. As above we mentioned clearly which one is better in which situation and purpose you will be never confused while choosing one.

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