Best Vented Hard Hat for Hot Weather & Summer Season

Last Updated on December 12, 2021 by Stephen Paul Robertson

Working, especially heavy lifting, while wearing a hard hat can get uncomfortable and annoying at times, this annoyance is elevated during summers when your hard hat can make your head feel like an oven.

However, being uncomfortable, sweaty, and hot are not good enough reasons to forgo the use of hard hats and put yourself at risk. Trust us, it is not worth it at all. But what is worth it, is investing in a hard hat that will be your best friend even during the hottest of summer days. Read this article to find out more about the best vented hard hats that are bound to keep you cool. Even if you prefer hard hats that are not vented, we still have you covered for the summer heat.

Summary of Our Best Vented Hard Hats

1. Klein Tools 60407RL Hard Hat

Best Vented Hard HatThis is a one-of-a-kind hard helmet that has a rechargeable light that allows you to work productively even in the dark. For the greatest working experience, its super amazing vent feature may be opened and closed as needed. This is a great vented hard hat because of its multiple vents that allow for adequate air circulation.

2. Ergodyne Skullerz 8972

excellent hard hat for summerThis hard hat has everything that you will ever need for the most comfortable fit and wear. With its flexible vents, changeable sweatbands, and machine washable components, this is an excellent hard hat for summer that will ensure breathable and hygienic wear.


3. Evolution Deluxe 6161 280-EV6161-10V Full Brim Hard Hat

lightweight vented hard hat This hard hat is superiorly ultra-lightweight and also has a full brim. Because it’s a vented hard hat, you’ll have plenty of air circulation in your head. This is a hard hat you don’t want to miss out on because of its super flexible feature of 3D adjustability.


4. LIFT Safety – HDF50C-19WC Hard Hat

carbon fiber hard hat for summer This hard hat has a full brim which allows it to provide 360-degree protection. This hard hat features 6 suspension points for easy adjustment, as well as vivid colors and designs. If you prefer a lightweight, summer-friendly hat that is not vented, this is just the right pick for you!


5. DAX Carbon Fiber Cap Brim

perfect hard hat for hot weatherThis is yet another option for the perfect hard hat for hot weather even when you want a non-vented hard hat. Even though this hard hat has no vents, we had to include it because of how incredibly cool & lightweight it is.


6. AMSTON Safety Hard Hat

most comfortable hard hatsNot only will you stand out wearing these brightly colored hard hats, but you will also be extremely comfortable in this exceptional vented hard hat. It has sweatbands, cloth suspensions, and of course vents for maximum air circulation; you are guaranteed an amazing day at work with this hard hat. This is one of the most comfortable hard hats


7. Bullard 62DGR Standard Series Vented Cap Style Hard Hat

best hard hatThis is a simple hard hat that works exceptionally well when it comes to your safety and comfortability. If you love simplistic features but you want to be comfortable during long summer days, this is your best bet and truly just the best hard hat!

Importance of Ventilation Hard Hats

The weather and of course your working conditions play a huge role in this instance. If you are working at furnaces, welding, or in stuffy factories, you would want your hard hat to bring you some sort of coolness. Even during hot weather when you have to work long shifts, you simply need to keep your head cool and thus having a ventilated hat is so important.

Ventilated hard hats work by reducing the heat build-up in your head and also by ensuring sufficient air circulation is carried out throughout the hat. The best part about having such a hat is that workers will be less inclined to take their hats off or simply steer clear off of not putting a hat on; the comfort provided by such hats in turn will keep you safe.

However, there is just one flaw these hats have to offer and that is that ventilated hard hats will not provide any sort of electrical protection. Even though this is just one problem, workers working with electricity cannot overlook this con. For such cases, we recommend that you look into non-vented, lightweight, Class E  hard hats.

Problems And Solution

PROBLEM: Some hard hat instructions are lengthy and difficult to understand.SOLUTION: A quick google search will help clear this problem. There are many helpful video tutorials and articles that will help you set up your hat. And you can follow our blog of where we bring in the latest updates, instructions on the hard hats. As your last resort, you can call up your hard hat company; most often than not, these companies are always happy to help!
PROBLEM: Hard hat sweatband is not washable.SOLUTION: Replace it! Numerous sweatbands are sold separately, replace your current sweatbands with new ones for freshness!

Now that you know a little about what we have in store for you, giddy-up and let us explore all details and speculations of these hard hats

Reviewing The Best Hard Hats for Hot Weather 

1. Klein Tools 60407RL Hard Hat

Klein Tools 60407RL Hard Hat

Top Specs

  • Weight: ‎14.4 ounces
  • Dimensions: 12 x 10.5 x 7 inches
  • Included: Rechargeable Light

Our Analysis

We’d like to point out how creative this hat is because it has a rechargeable headlight! In the frontal accessory slots, you may easily and securely attach the headlight. If you want to work in a dark, run-down setting, this is a must-have.

Next, it includes adjustable vents that you may open and close as needed to allow air into the hat. Its sweatband is breathable and sweat-wicking, ensuring a comfortable fit. The hat’s big knob allows you to adjust it even while wearing a glove! This hard hat is extremely convenient because of how you can simply open up the vents during extremely hot summer days and close them back during rainy days.

  • Innovative headlight
  • Accessory slots
  • Adjustable vents
  • Machine washable sweatband
  • Not suitable for large heads

2. Ergodyne Skullerz 8972

Vented Hard Hat Cap Style

Top Specs

  • Weight: 1.05 pounds
  • Dimensions: 11.42 x 8.86 x 5.91 inches
  • Material: ‎PC/ABS

Our Analysis

Why is this such an excellent hard hat for scorching summer days? Because not only is this hard hat vented, but it also has a removable and washable sweatband, the upper hat padding is sweat-wicking and also conveniently eliminates odor. Moreover, the hat has an adjustable open frame that further improves air circulation.

Also available as an accessory with this hard hat is a built-in work light that improves safety and visibility even during nighttime.

This hat is also perfect for those who wish to wear their hard hats backward; its design is such that the hat can be worn either backward or forward.

  • Front and back slots for headlight
  • Open frame design
  • Adjustable vents
  • Headlight may not be included in the packaging
Solution: Contact the company, most of the time, this company provides excellent customer service. Check your package for any missing accessory immediately and ring up the company.

3. Evolution Deluxe 6161 280-EV6161-10V Full Brim Hard Hat

best vented hard hat

Top Specs

  • Weight: 8 ounces
  • Material: Polyester
  • Dimensions: ‎0.1 x 0.1 x 0.1 inches

Our Analysis 

This vented hard hat has a full brim, which offers it bonus points because it protects you from rain, spills, the sun, and splashes from all sides. Furthermore, the hat’s HDPE shell ensures that it is both light and sturdy.

Surprisingly, the hat is structured in such a way that none of the hat’s surface will hold water or liquid; instead, all water is promptly channeled away, leaving you with a comfortable hat surface. So, not only is this vented hard hat perfect for summer but is an excellent option for rainy days as well!

  • 6 suspension point
  • Fully assembled
  • Vented
  • Can be used all year round, regardless of season change
  • The sweatband is not easily replaceable
  • The harness is weak and fragile and prone to breakage
Solution: You can easily buy an inexpensive, separate harness and fit that to your hat.

4. LIFT Safety – HDF50C-19WC Hardhat

Carbon Fiber Full Brim Hard hat

Top Specs

  • Weight: 1.65 pounds
  • Material: Carbon Fiber
  • Dimensions: 12 x 11 x 7.5 inches

Our Analysis

These hats include 6 suspension points and a large ratchet fitting dial for quick and easy adjustments. The hat’s dome is also composed of synthetic leather, which adds to its comfort.

This hard hat has been heat-treated to resist temperatures of up to 350 degrees Fahrenheit. Most importantly, you will receive this hard hat pre-assembled, allowing you to put it on right away.

Even though this hard hat has no vents, it is exceptionally lightweight and sturdy at the same time and hence this has made it to our list for a summer hard hat pick.

  • Triple reinforced crown
  • Comfortable EVA foam insert
  • Fully assembled
  • Clear coat is prone to chipping
Solution: Gently clean and wash your hard hat with mild soapy water to avoid scratches or paint chips. 

5. DAX Carbon Fiber Cap Brim

DAX Carbon Fiber Cap

Top Specs

  • Weight: 1.52 Pounds
  • Dimensions: 12 x 7.5 x 7.5 inches
  • Material: Carbon Fiber

Our Analysis

This is the second option that we have in store for you for a vent-free hard hat option. Once again, even though the hat is ventless, it is super lightweight and can be worn both forward and backward.

This sporty-looking hard hat also has a triple-reinforced crown which allows it to give you maximum protection. Moreover, not only will this hard hat keep you cool during summer, but it is built especially keeping the scorching heat in mind; the shell has been tested against heat and can withstand temperatures of up to 350 degrees Fahrenheit.

  • 6 point suspension
  • Comfortable synthetic leather dome
  • Oversized, easy to adjust fitment dial
  • Will not sit steadily on smaller heads

Read Also: Best Carbon Fiber Hard Hat 

6. AMSTON Safety Hard Hat

best lightweight vented hard hat

Top Specs

  • Dimensions: ‎11.77 x 9.17 x 7.99 inches
  • Materials: High-Density Polyethylene
  • Weight: 0.9 lbs

Our Analysis 

This is the perfect summer hard hat because of its many heat-friendly features such as its visor which is extended and thus, will protect you effectively from harsh sun rays or overhead lighting. The HDPE material also aids in its lightweight and its sturdiness.

Another great aspect of this hard hat is how compatible it is with earmuffs and eyewear. Additionally, the hard hat comes with a removable chin strap, a washable sweatband that is also detachable.

  • 6 comfortable cloth suspension
  • Washable sweatband
  • Universal accessory attachment slot
  • No Cons

7. Bullard 62DGR Standard Series Vented Cap Style Hard Hat

best hard hat

Top Specs

  • Weight: 13.6 ounces
  • Dimensions: 13.1 x 10.2 x 6 inches
  • Material: Polyethylene

Our Analysis

This vented hard hat is very adjustable with 4 point suspension and its nylon crown straps. So whether you have a big head, a small head, or even if you prefer to have a looser hard hat fitting, this hard hat will easily guarantee all of that. Moreover, the hat has a rear and a frontal height adjustment for added flexibility.

Why is it a good hard hat for summer? Because of its weight, weighing 13.6 ounces, this is the type of hard hat that you won’t even notice on your head, saying goodbye to headaches and hello to comfortability and safety. Lastly, this hard hat is also vented, so you can rest assured that your head will stay cooler than your other fellow workers’.

  • Good for large heads
  • Low profile
  • Unclear instructions
Solution: Check the brand’s site for tutorials or step-by-step processes.

How To Pick The Right Hard Hat

best vented hard hat

Just like with any other product, before you pick a hard hat, you should not just look at the hard hat itself, but you should have a look at other details such as expiry dates, material, color, safety checks, etc. This way, not only will you have the most good-looking hard hat, but you will also have the safest, most effective hard hat.

Let us begin with hard hat safety. The primary work of a hard hat is to keep you safe, however, organizations such as the ANSI set safety standards for all hard hats so that regardless of which hard hat you pick, if your hard hat meets ANSI standards, you will be safe. Have a look at the ANSI standards to have a better understanding of your hard hat.

ANSI Standards

The ANSI standards are easy to understand. We’ve already done the legwork for you by making sure that every hard helmet on this list is ANSI-certified. If you are from the USA, your hard hat must fall into one of the three classifications listed above, namely Class E, Class G, or Class C, to be approved. It has to fit into one of two categories: Type 1 or Type 2. Let’s go over the qualifications for these two categories.

Type 1: These sturdy hats will only protect you from falling objects from above. Above-the-head collisions and hits are reduced by Type I helmets. If you want to work on a building site where stray objects may cause injury to your head, this will come in handy. This is the most common kind of hard hat in the US.
Type 2: Type 2 hard helmets, on the other hand, are nearly identical to Type 1 hard hats except for a few minor details. Your head is covered from the front, rear, sides, and top. This sturdy hat type reduces the effect of force coming from all directions. When working with moving machines or materials, where a side blow could be fatal, this is important. Off-center puncture resistance and chin strap retention are also examined for Type II hard helmets. Type II is the most widely used type in Europe.

Whenever you read or look up ANSI requirements, you will inevitably come across the term OSHA or OSHA standards. In some ways, OSHA standards are similar to ANSI standards but are also different in many other ways. So, what are OSHA standards?

OSHA Regulations

OSHA regulations, on the other hand, are guidelines that businesses must adhere to for the sake of their employees’ safety and well-being. Because these regulations are longer and more thorough than ANSI requirements, they are not as simple. These requirements must be met to maintain proper workplace safety laws. These criteria can be performed and enforced through safety signage, drills, and training. We strongly advise you to visit OSHA’s website for a more in-depth examination of these regulations.

How To Wear A Hard Hat Correctly

You will never be safe even if you wear the best, most expensive hard hat if you do not wear it correctly. The following tips will guide you to wear your hard hat accurately.

Measure the size of your head and select what accessories you’ll need before purchasing to ensure a great fit. This is also where the subject of whether or not chin straps are necessary arises. They are crucial. Chin straps will keep your hard hat in place and prevent it from falling off if you are hit or suffer an impact. The chin strap will retain your hard helmet on your head even if you fall from a great height. Furthermore, OSHA mandates that employees be furnished with chin straps, so don’t forget about that!

Numerous workers choose to wear their hard caps backward (for reasons we don’t fully understand), but we strongly oppose this practice. A normal style hat’s expanded brims are designed to shield your eyes and face from chemical spills and splashes, as well as rain and the sun. Some hard helmets can now be worn both ways, thanks to extensive testing and trials; check for the “reverse donning arrow” mark on those hats. Another reason we choose a full brim hard helmet to a standard hard hat is that they provide more protection. Regardless of which side your hat faces, you’ll be protected from all sides with its 360-degree protection.

Colling Accessories

While ventilated hard hats will of course keep you cool and hopefully sweat-free, there are a lot of other cool accessories (no pun intended) that we think will help you stay cool and calm.

Sweatbands: Even if your hard hat does not come with a sweatband, you can always purchase one. These are wrapped around the suspension or are attached to the headgear. There are a plethora of options you have for sweatbands, some of which we recommend: replaceable sweatbands, machine washable sweatbands, padded sweatbands, etc. Overall, we highly suggest a good sweatband to protect your eyes and face from sweat and drips.

Hard Hat Colling Pads: To use, simply soak these pads in water and strap the pad into your hat. The polymer crystals in these pads magically retain this water and gradually and consistently keep your head cool. Once the coolness of these pads has gone down, simply wet the pad again to reactivate.

Cordless Helmet Fan: There are many interesting-looking cordless hard hat fans available that are powered using batteries. They are elastically strapped to your hard hat and can give off cool, calming air for 15-20 hours with one charge.

Hard Hat Materials 

Ever wondered which hard hat material will be the best for you?

When it comes to how light or heavy your hard helmet is, the materials you use are quite important. Some materials, despite being exceedingly robust and sturdy, are incredibly heavy; we advise you to avoid them. But, with so many options, how do you pick between them? Below is a list of the greatest and most commonly used materials, as well as their properties; have a look to clear up any misunderstandings.

Fiberglass: Because of its remarkable heat resistance, this material is ideal for those who work in high temperatures, such as welders or factory workers. In addition, because this is one of the most durable hard hat materials, it will provide you with great protection.

High-Density Polyethylene (HDPE): This is a common hard hat material used on most full-brim hard helmets. This is because this material is both cheap and durable, and it can withstand a great deal of abuse. Many low-cost hard helmets are made of HDPE. HDPE is a lightweight polymer that is appropriate for everyday use. The AMSTON Safety Hard Hat is an exceptional HDPE hard hat.

Acrylonitrile Butadiene Styrene (ABS) Plastic: Because of its extremely low weight and inexpensive cost, this is another popular material for hard helmets. Despite its lightweight, it provides optimum protection and stability. ABS is a very pleasant choice because it is one of the thinnest hard materials available, and we highly recommend it.

Electrical Protection And Heard Hats

Even though vented hard hats are not effective against electrical shocks or waves, there are plenty of other hard hats that provide excellent electrical protection; these hats fall under many categories, let us have a look at the different classes of hard hats.

  1. Class E (Electrical): This hard hat can withstand electrical voltages of up to 20,000 volts.
  2. Class G (General): This hard hat can withstand electrical voltages of up to 2200 volts.
  3. Class C (Conductive): This hat does not provide any protection against electrical hazards.

What Not To Do

No Stickers: You could think that painting, sticking, or accessorizing your hat is a great idea, but it isn’t. Stickers and chemicals have the capacity to induce not simply chemical disruptions, but also to conceal potentially serious injury.

No Storage: It is not a good idea to have cigarettes, lighters, keys, or pencils in your suspension. This is especially dangerous since it can contradict the concept of safety by putting a lot of strain on your neck or head if you are hit by something, resulting in severe injuries or even death. Wearing other accessories or clothing with your hard hats, such as caps, hoodies, or regular hats, will soon impair its effectiveness.

What To Do

Inspect: Examine your hat for signs of wear and tear before putting it on. Dents, cracks, discoloration, chipping, and even a strange powdered, powdery texture are all signs of this condition. Look for any damage to the suspension in addition to the shell.

Aftercare: Only use mild soap to clean your hat regularly. You risk producing damage that isn’t obvious to the human eye if you use expensive or strong detergents.

Keep the container cool and dry. Extreme cold, windy conditions, and direct sunlight are all to be avoided. Hats should be kept out of harm’s way.

Sweatbands, linings, and paddings should be changed regularly for sanitary reasons.

Your hard helmet should never be thrown, dropped, or abused in any way.


When will my hard hat expire?

The ANSI recommends that all hard helmets be replaced every 5 years, whereas suspensions should be replaced every year. However, if you see any early signs of deterioration, replace your hard hat right away. The manufacturing date is usually stamped on the brim of most hard helmets.

Can I paint my hard hat?

Absolutely not! Chemicals in the paint may seriously damage the surface of your hard hat.

How should my hard hat sit on my head?

Snugly adjust the harnesses and suspensions but always keep an approximate gap of 1-1¼ inches in between your head and the hard hat!

Final Thought 

We hope that you have the best and the most comfortable time working this summer! We appreciate your patience and time, and we now expect you to maintain adequate safety regardless of any weather! Until next time, stay safe, and comfy!

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