Last Updated on December 12, 2021 by Stephen Paul Robertson
More or less, we all know about the general work of a hard hat. But we often fail to realize how important they are. Hard hats play a crucial role in protecting our sensitive heads from falling, stray objects. This is why it is essential to wear a hard hat in such areas of construction, work, and demolition where the chances of stray debris falling on your head are much greater.
However, another great use of hard hats that we sometimes overlook is their capability of protecting us from electrical shocks and waves. These are class E hard hats that are vital when working around exposed electrical conductors. Have a look at our article where we will sum up the best class E hard hats ever!
Our Top Picks of Best Electrician’s Hard Hats
This is the perfect hard hat for all types of uses that will provide superior protection because of its full brim. Moreover, since it is a class E hard hat, it will provide full protection from electrical hazards. This affordable and durable hard hat is the best hard hat for electricians.
This hat comes in various colors, there is a perfect color for everyone. This hard hat has also been tested against high temperatures and so it can endure the heat of up to 350 degrees Fahrenheit. This is the most ideal hat for workers working in high temperatures, especially for welders; this is the best hard hat for construction.
This lightweight ABS hard helmet provides unrestricted protection. It has a unique feature in that the four-point suspension can be simply converted to six points for optimum versatility. This is the best-looking hard helmet, with a matte black finish that is both elegant and sophisticated. This is the best-looking hard hat.
This hard hat has a smooth crown that helps to block any falling debris. WIth 8 suspension points, this hat is super adjustable and flexible. And most importantly, it is an all-around full brim that will protect you from all sorts of weather conditions and harmful objects. All of these make this hard hat one of the best hard hats in the market.
If you wish to stand out of the crowd and if you opt for funky designs, this is the ultimate pick for you! The hat’s standout “V’ design makes it a fan favorite all over the world; for durability, comfortability, and the best protection, this hard hat is unbeatable!
6. DAX Carbon Fiber Full Brim (Black)
You are guaranteed safety if you have decided to buy this hard hat, its triple-reinforced crown is the reason why! This hard hat provides safety in extremely high temperatures and even in places with high electrical hazards.
7. Fibre-Metal by Honeywell P2ARW71A000
This is another super chic-looking, matte hard hat. The hard hat has a very impactful suspension as well as a terry fabric sweatband that will keep you comfortable and clean all day long. This was just a small sneak peek of what we have in store for you, read further to know about all the juicy specs and details about these electrical hard hats!
Deep Review Of Best Electrician’s Hard Hats
1. ACERPAL Hard Hat
- Weight: 0.83 Pounds
- Dimensions: 12 x 12 x 7 inches
- Material: ABS
This hydro-dipped hard hat is perfect if you wish to wear something cooler looking than your regular hard hats. This hard hat has a low profile, a full brim, and a completely flexible, adjustable ratchet suspension, all of these combined will give you the best fitting ever!
Another incredible aspect about this hard is its level of comfortability. Its padded harness and PU foam, soft brow pad that is replaceable will work together to ensure all-day comfort for you!
Moreover, this hard hat has the best size options, its 6 point ratchet harness allows for great adjustability that allows even women and men with ponytails or buns to wear this hard hat with ease. It is also larger than regular-sized hard hats making it a perfect hard hat for large heads.
2. MSA 475407 Skullgard Full-Brim Hard Hat
- Weight: 11.2 ounces
- Dimensions: 6.22 x 10.59 x 12.24 inches
- Material: Phenolic
This hard hat is from a brand you can blindly trust; MSA has been supplying work and safety products since 1914, you are guaranteed the best hard hats from them!
This is a Class G hard hat in which you will be receiving protection from voltages of up to 2200 volts. While this is not a high amount of electrical protection, this is still a great hard hat for those working around low electrical voltage conductors. Additionally, this hard hat has been tested against high temperatures making it an amazing pick for welders and workers working in high-temperature workspaces.
Conveniently, this hard hat also has three suspension options beginning from Fast Trac III, Staz On Pinlock, and Swing Ratchet. Its three levels of neck-straps allow for a customizable fit, the Pinlock effortlessly clips onto the hard hat giving you a comfortable fit and lastly, the Swig Ratchet allows you to wear your hard hat both backward and forward.
|Solution: Upon receiving your hard hat, immediately check the package for all necessary accessories.|
3. PYRAMEX Ridgeline Full Brim Hard Hat
- Weight: 1.6 ounces
- Material: Polymer
- Dimensions: 13 x 11 x 7 inches
This ABS hard hat is incredibly strong while remaining extremely light. This hard hat’s ratchet suspension means you won’t have to remove it every time you need to adjust it; the suspension is quite easy to adjust, so you can do so right from your head.
This is the most suitable hard hat for all types of weather conditions because of its ability to withstand temperatures as high as 140 degrees Fahrenheit and as low as -22 degrees Fahrenheit.
Lastly, even while coming with sophisticated, block colors, this hard hat also provides top-notch comfortability because of its replaceable, washable sweatband, soft brow pad, and padded swinging rear suspension.
|Solution: For in-depth instructions and tutorials, search the brand of your hard hat on Google. There will be hundreds of websites and videos for your help!|
4. Fibre-Metal-Hat E1Rw Black-E1RW11A000
- Weight: 12.8 ounces
- Dimensions: 12 x 9 x 9 inches
- Material: Fibre-Metal
This hard hat has a full brim as well as a smooth crown which will make sure that you are not injured because of impactful blows. The full brim will also protect you from all sorts of weather-related issues, including harmful UV rays.
Interestingly, the hard hat’s thermoplastic material is heat and scratch-free. You will be heat protected and you will also have a good-looking hard hat for a longer period of time.
|Solution: Since, this hard hat has different colors available, opt for a lighter color.|
Read Also: Best Full Brim Hard Hats
5. MSA Polyethylene Cap Style Hard Hat
- Weight: 12.8 ounces
- Dimensions: 12 x 10 x 7inches
- Material: Polyethylene
Another MSA hat, another hard hat that you can fully rely on. This hard hat is one of the most adjustable and flexible hard hats that you can buy. For the comfort of your neck and shoulders, there are three straps; the adjustable helmet suspension system, which can be operated with just one hand, improves the fitting of this hat; its 4 point suspension system allows the hat to stay securely fixed to a spot, all of its features combined will give you memorable wear with each use!
Read Also: Cap Style Hard Hat Review
6. DAX Carbon Fiber Full Brim (Black)
- Weight: 1.6 Ounces
- Dimensions: 12 x 11 x 7.5 inches
- Material: Carbon Fiber
The resin shell that is carbon fiber reinforced provides great protection against impactful blows. Additionally, its triple-reinforced crown further enhances its security.
Apart from being powerful, this hard hat is also supremely comfortable. Its 6 point suspension means you can adjust the hat to your preferred comfortable position; microfiber hat lier and moisture-wicking foam ensure clean, sweat-free wear; the Clarino synthetic leather adds additional comfort.
Read Also: Carbon Fiber Hard Hat Review
7. Fibre-Metal by Honeywell P2ARW71A000
- Weight: 7 ounces
- Dimensions: 12 x 9 x 9 inches
- Material: Thermoplastic
This is an amazing hard hat for tough work because of its Roughneck cap style that will give you maximum protection against impactful blows. This style also offers a crack-resistant surface!
Interestingly, compared to other HDPE hard hats, this Honeywell hard hat is 8 times stronger and more durable all thanks to its injection-molded fiberglass compound.
With this hard hat, you will also have the option to get the popular Fiber MEtal non-slip headgear.
Also Read: Best Hard Hats for Small Heads
Why Are Electrical Hard Hats Importnat?
Electricians and workers working around electricity are often so busy multitasking, they tend to forget about the life-taking electrical hazards looming over them. This is where an electrical hard hat comes into play, without even realizing that you have added increased protection, you will be protected from electrical voltages of up to 20,000 volts with a Class E hard hat. Apart from such hazards, these same hats will also protect your sensitive head from any stray, falling debris, or impactful blows. There are, however, different classes of hard hats that are available, some of which provide electrical protection and some which don’t.
Different Hard Hat Classes
- CLASS E HARD HATS: These hard hats can withstand voltages of up to 20,000 volts. We highly recommend Class E hard hats for your utmost safety.
- CLASS G HARD HATS: These hard hats can withstand electrical voltages of up to 2200 volts, this is the perfect hard hat for workers working in environments with minimal electrical conductors.
- CLASS C HARD HATS: This category of hard hats provides NO protection against any sort of electrical voltages.
Since we are only recommending the best hard hats for electricians, the hard hats we mentioned above either fall in Class E or in Class G.
Different Hard Hat Colours
How do you simply identify electrical hard hats? By looking at the hard hat color! Blue hard hats indicate that these hats are safe for electrical usage. Let us have a look at the other available colors.
|White hard hats: White hard hats are usually worn by supervisors, engineers, and site managers.|
|Yellow hard hats: These hats are worn by the majority of laborers and workers.|
|Blue hard hats: These caps are worn by technical operators, electrical mechanics, and anyone else who deals with electricity.|
|Green hard hats: For new workers or beginners, a green hat is required. Safety inspectors may wear a green hat.|
|Orange hard hats: Crane and lifting equipment operators wear orange hard helmets.|
|Red hard hats: Firefighters and fire marshals must wear a red hard helmet.|
So, while the hard hats that we have mentioned above come in various vibrant colors, we highly encourage you to buy a blue-colored hat so that you are easily identifiable.
ANSI And OSHA
Even if your hard hats are electrically safe, they have to be ANSI-approved. What is ANSI?
The ANSI standards are simple to grasp. We’ve already done the homework for you by ensuring that all of the hard helmets on this list are ANSI-certified. To be certified, your hard hat must fall into one of the three categories indicated above, either Class E, Class G, or Class C, if you are from the United States. It must belong to one of two types: Type 1 or Type 2. Let’s have a look at the requirements for these two categories.
TYPE 1: Only falling things from above will be protected by these tough helmets. Type I helmets reduce above-the-head impacts and strikes. This will come in handy if you want to work on a construction site where errant objects could cause injury to your head. In the United States, this is the most prevalent type of hard helmet.
TYPE 2: Except for a few minor changes, Type 2 hard helmets are almost identical to Type 1 hard hats. The front, back, sides, and top of your head are all covered. The effect of force coming from all directions is reduced by wearing this strong hat. This is especially crucial while working with moving machines or materials where a side blow could be catastrophic. Type II hard helmets are also tested for off-center puncture resistance and chin strap retention. The most common form in Europe is Type II.
On the other hand, OSHA regulations are rules that businesses must follow for the safety and well-being of their employees. These regulations are more complex than ANSI requirements since they are longer and more comprehensive. To ensure that workplace safety laws are followed, certain standards must be completed. Safety signage, drills, and training can all be used to carry out and enforce these criteria. For a more in-depth review of these standards, we strongly suggest you go to OSHA’s website.
Which Hard Material Is The Best Pick?
A key reason why many workers tend to avoid hard hats is their lack of comfort. No matter how amazing your hard hat’s high voltage withstanding capacity is, you have to feel at ease with that hat on. We understand how vital your comfortability is and thus all of our recommended hard hats are beyond comfortable. However, below we have a list of the most commonly available hard hats so that you can be a better judge of what is right for you.
- Fiberglass: This material is suitable for those who operate in high temperatures, such as welders or manufacturing employees, due to its exceptional heat resistance. Furthermore, because this is one of the most durable hard hat fabrics, you will be well protected.
- Acrylonitrile Butadiene Styrene (ABS) Plastic: This is another popular material for hard helmets because of its lightweight and low cost. It provides optimal protection and stability despite its small weight. We highly recommend ABS because it is one of the thinnest rigid materials available. The ACERPAL Hard Hat mentioned above is a great electrical hard hat that will also be supremely comfortable.
- High-Density Polyethylene (HDPE): Most full-brim hard helmets are made of this material. This is due to the fact that this material is both inexpensive and long-lasting, and it can withstand a lot of wear and tear. HDPE is seen in a lot of low-cost hard helmets. HDPE is a versatile polymer that can be used in a variety of applications.
Some Important Dos & Don’ts for Hard Hat Wearers
|THOROUGH INSPECTION: Before putting on your hat, inspect it for signs of wear and tear. This condition is characterized by dents, cracks, discoloration, chipping, and even a weird powdered, powdery texture. In addition to the shell, look for any damage to the suspension.||NO STICKERS: Painting, sticking, or decorating your hat may seem like a good idea, but it isn’t. Stickers and chemicals can cause more than just chemical disruptions; they can also hide potentially serious injuries. This is not a risk that is worth taking.|
|AFTERCARE: Maintaining proper aftercare for your hard hat will increase its longevity and effectiveness. You can use it more efficiently during the hat’s five-year lifespan. Below we have discussed in detail the steps of taking care of your hat.||NO STORAGE: Cigarettes, lighters, keys, and pencils should not be kept in your suspension. This is especially dangerous because it can go against the concept of safety by putting a lot of strain on your neck or head if you are hit by something, leading to serious injuries or even death.|
How To Care For Your Hard Hat
Clean your hat with only mild soap on a regular basis. If you use harsh detergents, you risk causing damage that isn’t visible to the naked eye.
Maintain a cool, dry environment in the container. Extremely cold temperatures, strong winds, and direct sunshine should all be avoided. Keeping hats out of harm’s way is a good idea.
For hygiene reasons, sweatbands, linings, and paddings should be replaced on a regular basis.
You should never toss, drop, or misuse your hard helmet in any manner.
Takeaways: A Summary of Our Article
- There are 3 different classes of hard hats (Class E, G, C). Class E and Class G are the types that provide electrical protection.
- Six colors of hard hats symbolize the area of your work. Electricians are recommended to wear blue hard hats for easier identification.
- Regardless of which hard hat you purchase, the hat must comply with ANSI rules and regulations.
- There are two types of hard hats; Type 1 is more popular in the US.
- If you are the owner of a business and an employee, for the betterment of all of your workers, you must abide by the OSHA rules and regulations.
- There are many hard hat materials easily available. For your utmost comfort, we recommend ABS or HDPE; these are some of the most lightweight materials.
- Proper aftercare is key to maintaining your hard hat.
- Why do electricians wear hard hats?
To save their heads from overhead exposed conductors.
- Can I paint my hard hat?
You cannot do this since the chemicals in the paint may disrupt and ruin the surface of your hat.
- Do hard hats expire?
They don’t expire however, according to ANSI, hard hats should be replaced every 5 years for your own increased safety. However, upon noticing any premature signs of damage, immediately replace your hard hat.
Electrician or not, we hope you always wear a hard hat at your workplace to keep yourself safe from any unwanted dangers. We hope this article helps you find the right hard hat. But, if you are still undecided, we highly recommend the ABS material, ACERPAL Hard Hat, it is lightweight and is a Class E hard hat.
That will be it from us today, till next time, a happy and safe building!
Paul, a graduate from the University of California, has been a Safety Advisor for over 5 years in USA. Along with his other 2 partners, who are professional bikers, he has been the chief of the headsafetyguard.com to create mass awareness on an often neglected issue: HEAD SAFETY