Last Updated on December 6, 2021 by Stephen Paul Robertson
Your safety is super important when you are working with dangerous objects or you find yourself working in perilous environments. A hard hat is used to protect the most sensitive and delicate parts of your body- your head and plays an important role in keeping you safe in your workplace.
There are many different types of hard hats, each accompanied by various levels of protection. However, we highly suggest that you use the safest hard hat of all kinds- a full brim hard hat.
So, what is a full brim hard hat? As the name suggests, the brim of this kind of hat extends all around your head giving you 360-degree protection from all sorts of flying, stray debris, and objects. A full brim hard hat has other incredible features that we will discuss below while we present to you a collection of our suggestions for the best full brim hard hats.
Summary of Top 6 Full Brim Hard Hats
With 6 suspension points, this is a super easily adjustable hard hat. It has a microfiber liner that eliminates and reduces sweat build up ensuring comfortable wear throughout the day. This has been exclusively tested in high temperatures making it the best hard hat for hot weather.
This is a super stylish, hydro dipped ABS hard hat that is lightweight and extremely durable at the same time. With sweatbands, accessory slots, and other accessible, user-friendly features this is an excellent class E full brim hard hat.
This is yet another hard hat perfectly suitable for conditions with extreme heat. With exclusive comfort features such as the Fas-Trac III suspension or the Ratchet comfort pad, this hard hat is comfortable and easy to adjust, in our opinion, this is also the best fitting hard hat.
Another LIFT hard hat that exceeds all expectations! With brim grips and moisture-wicking foams, this will surely make you feel comfortable and safe. This definitely is your most ideal construction hard hat.
If comfort is your priority, be sure to pick this vented full brim hard hat out! With 6 suspension points, this is very adjustable so it is perfect for everyone with any head size and shape. This is hands down the best vented full brim hard hat.
Receive unhindered protection with this lightweight ABS hard hat. It has a very cool feature where the 4 point suspension can be easily converted to 6 points for maximum flexibility. With a matte black surface, it is also chic and sophisticated looking, this is surely the best looking hard hat.
What Is A Full Brim Hard Hat?
A full brim hard hat is a type of hard hat that provides 360-degree protection to your head from falling or stray debris. Such hard hats can protect your face and your neck from chemicals, glue or splashes, or trickles of other harmful substances. Since this is the only style of hard hat that provides all-around protection, we highly recommend this style.
However, you might have opinions of your own, we suggest that you look at the table below to have a clear idea of your choice.
|Full Brim Hard Hat||Regular hard Hat|
|Provides all-around protection from sun, rain, splashes, and other toxic substances.||Provides protection from the back or front only and partially protects from splashes or spills|
|Great for workers working in high-risk environments such as construction workers, electricians, welders, etc.||Also recommended for various workers such as steelworkers, utility workers, etc.|
|Not all full brim hard hats provide electrical protection||Not all regular hard hats provide electrical protection|
|Comes in various sizes and colors.||Also comes in different sizes and colors.|
|Price ranges from $10-$200||Price ranges from $15-$300|
As you can see, there are only a few distinct differences between the two types, the choice is solely yours to make. Only ensure that regardless of the type, you are always wearing a hard hat.
Regardless of whether you decide to buy a full brim hard hat or a regular hard hat, some aspects are very crucial to keep in mind. Let us have a look at them below.
Considering to Choose a Full brim Hard Hat
First and foremost, you must ensure that your full brim hard hat or any other hard hat for that matter is ANSI approved and you are abiding by laws. But what exactly are the ANSI regulations?
The ANSI standards are easy to understand. We’ve done the legwork for you by ensuring that all of the hard helmets listed above are ANSI certified. Your hard hat must fit into one of the three categories listed above, namely Class E, Class G, or Class C, to be certified. It must also fall into one of Type 1 or Type 2 categories. These two types have some very specific requirements so let us familiarise ourselves with those requirements.
These sturdy helmets will only protect anything falling from above. Type I helmets decrease the impact of blows and strikes from above. This will come in useful if you’re planning to work on a building site where wayward objects may harm your head. This is the most common type of hard hat in the United States.
On the other hand, we have our Type 2 hard hats which are pretty similar to Type 1 hard hats but also are different in a few ways. You are protected from all sides, including the front, back, sides, and top. This style of the hard helmet reduces the impact of force from all sides. When working with moving machinery or materials where a side blow poses a major risk, this is an absolute must. Off-center puncture resistance and chin strap retention are also tested on Type II hard helmets. Type II is frequently used throughout Europe.
However, these ANSI requirements are not necessary for everyone, especially for people living outside of the USA. Canada, the UK, and other countries have different standard requirements.
All Canadian citizens must have their hard hats approved by the Canadian Standards Association (CSA) whereas, in the UK, hard hats are approved and moderated by the British Standard Institutions. So depending on where you are situated in the globe, you will have to abide by some very specific instructions and we highly suggest that you look those up immediately.
Keeping the legal side of hard hats aside, let us now look into a few other important factors that are important to consider when choosing a hard hat.
It’s quite natural for you to have a different budget for your hard hat than your pal. When it comes to choosing a hard hat, everyone has a different budget in mind, which isn’t an issue because the hard hat market is flooded with hard hats of all prices, high and inexpensive. A hard hat’s price might vary greatly depending on its purpose, durability, material, and several extra features.
Hard helmets made of polyethylene can cost as little as $10, whereas fiberglass hard hats can cost up to $130! Hard helmets made of ABS, on the other hand, are reasonably priced at $25-35 dollars. Often, the prices of full brim hard hats are more than regular hats but that’s not a big issue since our article has a well-rounded recommendation of full brim hard hats of different price ranges so we hope you can find one that fits all of your needs.
Unfortunately, one of the main reasons why a lot of workers shy away from wearing hard hats is because of their hats’ lack of comfortability which is understandable, and hence we have made sure to include hard hats that will fit well and feel like feathers on your head.
Hard hats with padding, foam linings, and brow padding make for a wiser choice. Hard hats such as the MSA or the Evolution, as we have mentioned above, come with brow cushioning and sweatbands. These types generally make for an excellent hard hat. Such elements may appear insignificant, but trust us when we say that they will help you stay calm and focused at work. Nowadays, most hard hats come with such features making it easier for consumers to amplify their needs for comfortability.
Consider the weight of your hard helmets if you’ll be working for an extended period. In those circumstances, lightweight hard hats are the best option. When it comes to hard helmets, keep in mind that lightweight does not automatically imply bad quality. ABS hard helmets are a wonderful illustration of this; they are extremely light while still providing excellent protection. On the other hand, Aluminium hard hats are more durable and are of high quality, but they tend to weigh more making them an unpopular opinion amongst workers.
With constant wear and tear, the safety, quality, and performance of hard hats are often hundred. If you do not pay attention to certain red flags, you potentially defeat the whole purpose of a hard hat which is obviously to protect you.
Hard helmets, like all other consumer goods, have an expiration date. Not really, although a recommended usage period is generally a good idea. ANSI suggests that your hat is replaced every 5 years. However, if you notice any premature evidence of damage, such as dents or cracks, or any other abnormality, replace your hard hat right at once.
To ensure that your hard hat is working at its full capacity to protect you, here are a few other necessary steps you can and should follow:
Always inspect your hat for signs of damage before putting it on. Dents, cracks, discoloration, chipping, and even a strange, powdery, chalky texture are all signs of this. Check the suspension for any damage in addition to the shell.
Steer Away From Decoration
You may think that using bright paints, stickers, or embellishments on your hat is a good idea, but trust us when we say that it isn’t really smart in practice. Stickers and chemicals can not only cause chemical disruptions, but they can also conceal damage that can be exceedingly dangerous.
Please refrain from storing cigarettes, lighters, keys, or pens in your suspension. This is extremely dangerous because it can diminish the entire idea of safety by exerting a tremendous strain on your neck or head if you are hit by an item, resulting in serious injuries and even death. Also, wearing other accessories or apparel with your hard headwear, such as caps, sweatshirts, or ordinary hats, will rapidly decrease the effectiveness of the hard hat.
Go Full Brim
We strongly advise you to get a full brim hard hat. However, even if you don’t, do not be that worker who wears their brim backward, and no this does not make you look fashionable. The brim is vital because it will protect your sensitive eyes and face from severe chemical or liquid splashes or spills.
Hard helmets that are compatible with other safety equipment, such as ear muffs and eye protection, should be purchased. Always keep in mind that no matter how cool a hard hat is, it will only protect your head from injury. We recommend wearing a PPE in addition to your hard helmet.
Lastly, to make anything last, aftercare is very important and it is the same with any hard hat too. Here are a few tips to take care of your hard hat.
- Only use mild soap to clean your hat regularly. Avoid using fancy or strong detergents because they may cause damage that isn’t visible.
- Store in a cool, dry location. Extreme cold, direct sunlight, and harsh temperatures should all be avoided. Hats should be kept in a safe area, away from potential harm.
- Sweatbands, linings, and paddings should be replaced regularly for sanitary reasons.
- Do not toss, drop, or apply excessive force to your hard hat.
Reviews of The Best Full Brim Hard Hats
1. Lift HDF-15NG DAX Hard Hat
- Weight: 1.6 ounces
- Material: Fiber-reinforced resin
- Dimensions: 12 x 11 x 7.5 inches
This full brim hard hat will ensure that you receive the utmost protection, flexibility, and comfortability, all the same time. Its 6 point suspension will allow you to fit and fix the hat however you prefer while its Clarino synthetic leather will provide you with maximum comfort.
The hard hat also comes hand in hand with a brim grip that creates a secure feel while the oversized ratchet once again will allow you your desired flexibility and adjustability.
2. Klein Tools 60345 Hard Hat
- Weight: 14.4 ounces
- Material: ABS
- Dimensions: 12.5 x 10.7 x 6.5 inches
This is an exceptional hat with even more exceptional features such as its built-in accessory slot that will let you store accessories on the hat itself. Interestingly this feature is patented, so it is unlikely that you will get this feature elsewhere!
Moreover, it has a large, easy-to-adjust knob at the back which you can simply adjust using your hands. Additionally, it has a sweatband and a top pad for maximum comfort.
This hard hat is easy to wash, you can easily machine wash it.
3. MSA 475408 Skullgard Full-Brim Hard Hat
- Weight: 1.04 pounds
- Material: Phenolic
- Dimensions: 12 x 10.4 x 5.8 inches
With an experience of almost a century, MSA is surely a brand you can blindly trust. Interestingly, these hard hats have been tested with high temperatures which makes them the perfect hard hat for workers working in the extreme heat of up to 360 F, such as for welders.
The hat additionally, also comes with various features such as a headband, sweat-absorbing band, adjustable crown strap, and even a nape strap; you can simply imagine how adjustable this hard hat is. Its improved ratchet suspension also allows for comfort.
Lastly, this is an all-inclusive brand that provides you with various sizes and fashionable colors.
4. LIFT Safety DAX Full Brim Hard Hat
- Weight: 1.81 pounds
- Material: Carbon Fiber
- Dimensions: 13.03 x 11.18 x 6.42 inches
This is a lightweight hard hat that will still provide you with super impact protection against big blows. Its fiber-reinforced resin shell especially helps with this. Along with that, the hard hat’s triple-reinforced crown allows works to give your superior protection.
For comfortability, you have the Clario synthetic leather and the molded EVA foam insert, and of course, it’s unbelievably lightweight like we mentioned earlier.
Read Also: Best Carbon Fiber Hard Hat
5. Evolution Deluxe 6161 280-EV6161-10 Full Brim Hard Hat
- Weight: 0.1 Pounds
- Material: High-density polyethylene (HDPE)
- Dimensions: 0.25 x 0.25 x 0.25 cm
This flashy, vibrant lime-yellow hard hat is vented so that there is sufficient air circulation going on in your head ensuring that you can wear this hat comfortably even in high temperatures. Moreover, with its 6 point suspension, you can adjust the hard hat to your suitable preferences.
One of the most unique features of this hard hat is its 3D adjustment. This feature provides an exceptional fit. The cotton Chamlon sweatband is dermatologically tested, is PH neutral, and is an excellent sweat absorber- comfortability guaranteed!
6. PYRAMEX Ridgeline Full Brim Hard Hat
- Weight: 1.6 ounces
- Material: Polymer
- Dimensions:13 x 11 x 7 inches
Yet another ABS hat that is impressively strong but super lightweight at the same time. The ratchet suspension of this hard hat is such that you do not need to constantly remove the hard hat to adjust it, the suspension is very easily adjustable hence you can adjust from your head itself.
The hat also provides all-around comfortability and accessibility with its replaceable sweatband, suspensions, and even headbands. Moreover, this hard hat can be used in extreme temperatures with temperatures as low as -22 degrees Fahrenheit and as high as 140 degrees Fahrenheit.
What Do Different Hard Hat Colors Mean?
- White hard hats:- White hard hats are commonly worn by supervisors, engineers, and site managers.
- Yellow hard hat:- These hats are worn by the majority of laborers and workers.
- Blue hard hat:- These caps are worn by technical operators, electricians, and anyone else who deals with electricity.
- Green hard hat:- For new workers or beginners, a green hat is essential. Safety inspectors occasionally wear a green hat as well.
- Orange hard hat:- Orange hard helmets are worn by crane and lifting equipment operators.
- Red hard hat:- For firefighters and fire marshals, a red hard helmet is required.
Hard Hat Materials
With so many different materials available in the market today, all claiming to be the absolute best, it is very puzzling to choose the most suitable material that performs the dual task of providing both safety and comfort. However, we are here to discuss that today, hope this makes your work easier.
Fiberglass:- Because of its impressive tolerance against high levels of heat, this is an excellent material for those working in high temperatures such as welders or factory workers. Moreover, this is one of the strongest hard hat materials available so you can rest assured that you will receive top-notch protection.
High-Density Polyethylene (HDPE):- This is a very common hard hat material used in the majority of the full brim hard hats. The reason being the fact that this material is affordable but durable and can withstand great impact at the same time. A lot of lower-priced hard hats are made of HDPE. HDPE is also a lightweight material, perfect for everyday use.
Phenolic resin:- Because they provide greater electrical insulation when compared to plastic materials, this is mostly used in Class G hard hats.
Acrylonitrile Butadiene Styrene (ABS) Plastic:- This is yet another popular choice of material for hard hats mainly because of its incredibly lightweight and its price. Despite being lightweight, it provides maximum protection. ABS is one of the thinnest hard materials hence this is a very comfortable option.
- How frequently should hard hats be replaced?
Ans: ANSI’s recommended period of replacement is every 5 years however upon the discovery of any premature signs of damage such as dents or cracks, a hard hat should be replaced immediately.
- Are there different hard hat sizes?
Ans: Because most hard helmets are adjustable, they don’t have fixed sizes such as Small, Medium, or Large. The suspension of a normal adult hard hat can be adjusted from 6.5 to 8 inches which is enough for almost all head sizes.
- What does the date stamp of a hard hat signify?
Ans: Most hard hats have a date embossed or stamped on the underside of their brim which simply suggests the manufacturing date of the hard hat.
To Sum Up
We have now reached the very end of our hard hat journey. We hope we could highlight the massive importance of a hard hat in our article. It is up to your preferences now whether you buy a regular or a full brim hard hat, however, we truly hope you are always maintaining safety. We sincerely thank you for your time and patience, till next time!
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Paul, a graduate from the University of California, has been a Safety Advisor for over 5 years in USA. Along with his other 2 partners, who are professional bikers, he has been the chief of the headsafetyguard.com to create mass awareness on an often neglected issue: HEAD SAFETY